Effective Cable Firestopping
Designing, Installing, and Maintaining Functional Code Compliant Cable Penetrations

By Jim Stahl

Mention firestopping and datacom cabling in the same paragraph to any cabling
professional and you will typically see a smile disintegrate into a grimace. Plugging the openings that will frequently require cable changes just seems to be counter-productive. While deep down inside, everyone understands the danger that fire presents, like any other peril that can befall us, we tend to figure that it’s something that happens to others and will never happen to us. Actually the odds are with you on that. The problem is that like any other potentially dangerous occurrence... it only takes one time.

Firestopping is indeed a frustrating experience for most cable installation designers and contractors alike. The code requirements can be confusing and there is a lot of misinformation that has been passed down through the ages that only serves to muddle the picture even more. Let’s take a shot at examining what the codes actually do say and see if we can make this process a little easier to understand. Along the way, we’ll try to provide a few pointers that will help you design and install cable through-penetrations that are both functional and safe.

Raceway Systems
First, let’s discuss the method being used to convey cables through the facility. There are a lot of choices of course. But for our purposes, we are going to simplify things and focus on whether the cable support method is continuous through the fire barriers or whether it stops short of them and only the cables themselves penetrate the barrier.

Conduits: If cables are run inside continuous conduits, the area around the conduit must be firestopped where it penetrates fire-rated barriers. Non-metallic conduits will burn away during a fire and may require more specialized firestopping products.

Cable Trays: When it comes to cable trays, there is a fair bit of misinformation that has been perpetuated over time. You may have heard that cable trays can’t penetrate fire walls! This is patently false. NEC 392.6 (G) states that Cable Trays are permitted to extend through partitions and walls or vertically through platforms and floors in wet or dry locations where the installations, complete with installed cables, are made in accordance with the requirements of 300.21 (which requires these openings to be firestopped using approved methods).

Cable trays can indeed make firestopping more complicated and there are distinct advantages to stopping the trays at the barriers and using sleeves. Cable trays carry and consolidate a high volume of cables. Effective firestopping requires that you have enough room for both the cables and the firestopping where the cables penetrate fire barriers. This means that cables will have to be spread out more. Sleeves allow the cables to be spread out into smaller bundles that can be more easily and more effectively firestopped.

Using Sleeves
Are sleeves required? I can’t find anything in the codes that specifically requires data and communication cable penetrations to be sleeved. This is a good practice for a variety of reasons and the codes recognize that it is a common method. Let’s discuss the use of sleeves more thoroughly.

How do the codes define sleeves? This is very important. Understanding what the codes consider to be the function of sleeves will help us to better understand just what is required and what isn’t. The codes do not consider sleeves to be part of the raceway system. Sleeves are best defined in an exception to NEC 250.86 which refers to them as ...short sections of metal enclosures or raceways used to provide support or protection of cable assemblies from physical damage shall not be required to be electrically continuous.

Are sleeves required to be grounded? We get into heated discussions on this topic. But as you can see, NEC 250.86 referenced above also addresses this issue and clearly indicates that while grounding or bonding of the raceway system that feeds the sleeve may be required, it is not required for the sleeve itself.

Do the codes limit the amount of cable that can be installed in sleeves? While there are limits imposed upon raceway systems, the codes do not place a limit on the cable loading of sleeves. NEC Chapter 9, Table 1, Note 2 states that Table 1 applies only to conduit or tubing systems and is not intended to apply to sections of conduit or tubing used to protect exposed wiring from physical damage.

What about the need to install firestopping within the sleeve? The use of firestopping will generally require you to limit the amount of cable installed in sleeves. UL Classified firestop systems published in the UL Fire Resistance directory provide details on tested cable types and fill ratios.

How about firestopping around the sleeve? And do sleeves need to be attached
to the wall? I have bundled these two questions because NEC 711.2 Installation Details addresses both as follows... Where sleeves are used, they shall be securely that cable penetrations require room for the existing cable bundle, room for the anticipated growth of the cable bundle, and room for the firestopping as well.

When our building was new, all of our cable penetrations were compliant. Now many of them are completely unsealed. What are we doing wrong? The problem we see most often is the need to add cables is seldom anticipated. Cables are added and in order to make room for them, firestopping is removed. Over time all of the
firestopping will be removed. Unfortunately, cables will be added wherever it is easiest to add them. This means that rather than install a new sleeve, cables will typically be added to existing sleeves until no more will fit.

The answer is to use penetration designs that make the best solution the most attractive one for the cable installer. How do we do that? The first step is to anticipate additional cables and provide plenty of spare capacity. I always tell people to think about what they need right now and triple it. My rationale is that we always underestimate the existing requirement and we are underestimating our future needs as well. The answer for providing spare capacity is larger sleeves as well as installing spares. Making it easy to add cables encourages the installer to do it right.

Another answer for the problem is to the use of newer pathway products with built-in firestopping that can’t be removed. These sleeves are always firestopped. Some
of these products permit 100 percent visual fill. So there is no need for complicated NEC fill calculations. With no firestopping to be removed, adjusted, or replaced...
these products allow cable installers to focus on what they do best.

I hope that these suggestions and the code information provided will make your cable firestopping experience a little less painful going forward.

About the Author:
Jim Stahl is executive vice president, Specified Technologies Inc., Somerville, NJ

 



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